REALMECA
| CapacitY | |
| Stroke X1 | 500 mm |
| Stroke X2 | 510 mm |
| Stroke Y | 300 mm |
| Stroke Z | 440 mm |
| B axis | +/- 110 000 x 0,001° |
| A1 and A2 axis | 360 000 x 0,001° |
| HSC MILLING SPINDLE | |
| Maxi spindle speed RPM | 30 000 |
| Power spindle motor | 10 kW |
| Spindle taper | HSK E 40 |
| TURNING SPINDLE 1 | |
| Maxi spindle speed RPM | 0 à 6 000 |
| Power spindle motor | 18,5 kW |
| Spindle nose | A6 |
| Draw tube bore | Ø 52 mm |
| TURNING SPINDLE 2 | |
| Maxi spindle speed RPM | 0 à 6 000 |
| Power spindle motor | 6 kW |
| Spindle nose | Ø 110mm |
| Draw tube bore | Ø 18mm |
| FEEDRATES | |
| Cutting feed | 0 - 30 m/min |
| Rapid feed | 30 m/min |
| A1 and A2 axis | 500 tr/min |
| B axis | 45 tr/min |
| AUTOMATIC TOOL CHANGER | |
| Milling tool number | 30 |
| Turning tool number | 2 x 6 |
| TOOL CHANGER TIME | |
| Tool to tool | 2,5 s |
| Chips to chips | 5 s |
| DIMENSIONS/WEIGHT | |
| Length / width / height | 2,78 x 2,28 x 2,45 m |
| Weight | 7200 kg |
 A real tilting HSM milling spindle which traversesalong the longitudinal and transversal axes performs the milling,drilling and rigid tapping operations. |  A 52 mm bar capacity main turning spindle enablescomplete machining of complex components in one operation. |
 The turning,threading and boring operations are performed by standard turning bars mounted on a slotted table which is positioned in front of the spindle and is connected to it.This rigid solution enables the full power of the machine to be used and avoids the use of turning tools in the milling spindle. |  A counter spindle opposite the main spindle is used to take the part after cutting. |
 All turning -milling operations can be carried out on the rear side of the part on this spindle as on the main spindle. |  |
A slotted table designed to house 2 x 6 tool holders from a wide range of modular tools which are preset outside the machine.
A specific cutting tool holder mounted on the side enables the best use to be made of the machining space.
A wide range of clamping systems are available:
• 2,3 or 4 jaw-chucks
• F 27 to F 66 collet chucks
Adapts to the dimensions and shape of the bar or profile.
The milling spindle is designed to hold only HSK E 40*attachments. A wide range of tool holders with different diameters and different lengths is offered. 
As for the main spindle, the following accessories are available :
• 2,3 or 4-jaw chucks
• F type collet chucks
• W,C type collet chucks
Adapts to the dimensions and shape of the parts.
30-position milling spindle tool changer,fully enclosed and impervious to chips and dirt.With easy access,it enables tools to be stored manually.
A double arm mechanical charger enables the tool on the spindle and the one repared in the store to be
taken at the same time. A simple rotation of the arm is enough to change the tools.
The tools are pre-selected and their position is random (RANDOM management).
| Strokes | |
| Stroke X1 | 500 mm |
| Stroke X2 | 510 mm |
| Stroke Y | 300 mm |
| Stroke Z | 440 mm |
| B Axis | +/-110 000 x 0,001 ° |
| A1 and A2 Axis | 360 000 x 0,001 ° |
Thanks to its extremely simple programming,this control is configured in one step to program the turning and as a machining centre to program the milling.
It has the same advantages as micro-IT, Windows NT 4 or XP. 10 Gb hard disk,256 Mb RAM,processing time 0.1 µs per bit,Ethernet link and various ports,USB and RS 232.
All the functions required for the 5 axes programming,tool range correction in space,3D simulation and many others are available as standard.
Integrated with a conveyor belt, this system is used to remove finished parts without damage.
All machines undergo a calibration by means of a laser interferometer.
All machines undergo a Ballbar test (circular measurement).
Filtration of the oil mist.
A fine oil dispersion mechanism makes optimal lubrification of the tools possible.
A cooling unit keeps the milling and turning spindles and the electricity cabinet at a constant temperature.
© REALMECA 2008 - Accueil - Mentions légales - Réalisation KTP Concept
