REALMECA
| CapacitY | |
| StrokeX | 300 mm |
| StrokeY | 200 mm |
| StrokeZ | 250 mm |
| B Axis | 110 000 x 0,001° |
| C Axis | 360 000 x 0,001° |
| HSC SPINDLE | |
| Maxi spindle speed Rpm | 24 000 (30 000*) (40 000*) |
| Power spindle motor | 13,8 kW |
| Spindle taper | HSK E40 (25*) |
| FEEDRATES | |
| Cutting feed | 30 m/min |
| Rapid feed | 30 m/min |
| Resolution | 0,1 µm |
| B and C axis Rpm | 30 |
| Resolution | 0,001° |
| AUTOMATIC TOOL CHANGER | |
| Tool changer capacity HSK 25 | 15 / 30* |
| Tool changer capacity HSK 40 | 15 / 30* |
| PALLETIZING* | |
| 2 revolving paletts | |
| Store 12 to 60 paletts | |
| Palett | |
| Table size | 250 x 250 mm |
| DIMENSIONS/WEIGHT | |
| Lenght / width / height | 1,95 x 1,8 x 2,3 m |
| Weight | 2800 kg |
* Option
For more than 15 years the machine beds REALMECA are made of composite material with high density.
This material guarantees improved vibration absorption, high stress resistance and thermal stability for :
The connection elements for the spindle headstock and cross-slides are integrated directly into the machine base.
The surface flatness,parallelity and squareness of these components within 2 µm tolerances were achieved via hand scrapping.
The extremely precise linear guideways with roller guideways are then mounted directly on the almost perfect surfaces.
The dividing head and the titling spindle also enable the machining of the workpiece from all sides.
The toolchanger is entirely enclosed.This protects the tools from both swarf and coolant.
These materials can interfere with inserting tools into the spindle.
Filtration of the oil mist via a centrifugal filter.
A fine oil dispersion mechanism makes optimal lubrication of the tools possible.
All machines undergo a Ballbar test (circular measurement).
All machines undergo a calibration by means of a laser interferometer.
Rotational palletization makes it possible to simultaneously load and unload the workpieces presently being machined.
Laser system for tool measurement and tool breakage detection.The laser system enables dynamic tool measurement and tool breakage detection during rapid traverse.
In combination with the automated loading and unloading system (12 to 60 pallets), it is possible to operate the machining centre during high productivity periods as an autonomous unit. 
High frequency spindles relate to a technology that permits on average the highest level of performance currently available.
High frequency spindles are precise, solid, stable and attain rotating speeds between 24,000 and 40,000 RPM as well as a power output of 14 kW.
These rotational speeds allow use of all tools presently offered on the market.An added plus is a vibration-free thread cutting. Without exception,toolholders of the type HSK-E and type D collets must be utilised.
Due to its slightly conical shape,the type D collet is more accurate than a type ESX collet.
Microprocessor speed developments in recent years widen the horizon in terms of new functionalities :
Moreover, the development department of REALMECA maintains its technology at state of-the-art levels and this in turn enables integration of the latest CNC developments into its machines.
|
|  |
© REALMECA 2008 - Accueil - Mentions légales - Réalisation KTP Concept
